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ASME B16.47 Series A and B Forged Flanges, Astm A182 SS Forged Flange, Alloy Steel Forged Plate Flanges, Manufacturer of Forged Forged Flanges, Nickel Alloy 200 Forged Flange, Carbon Steel Forged Flange, Forged Flange Dimensions, Mss SP-44 Forged Flanges in Mumbai, India

Valour Alloys Inc., we carry a full inventory and Supply Forged Flanges products in a variety of sizes widely used for marine applications due to their excellent resistance to seawater corrosion, low macrofouling rates, and good fabricability.

The production of flanges often happens using forged and cast processes. Forged flanges are more robust compared to cast steel flanges. Structure and composition are both consistent with forgings. Forged flanges come with higher production costs than cast flanges due to their manufacture.

Forged flanges are essential components in piping systems, playing a crucial role in connecting pipes, valves, and other equipment. These flanges are manufactured through a forging process, which involves shaping and manipulating metal under high pressure and temperature. Forged flanges are known for their strength, durability, and reliability, making them suitable for various industrial applications.


Forged Flanges Manufacturer

Forged Flanges Manufacturer

Forged Flanges Exporter

Forged Flanges Exporter

Manufacturer and Exporter of Forged Flanges in Dimension accordance with ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092-1, DIN, etc. Certified with NACE, PWHT, HIC, SSC, Magnetic Particle Test, Dye Penereteration Test etc.

Material Selection: Forged flanges are commonly made from materials such as carbon steel, stainless steel, alloy steel, and other special alloys. The choice of material depends on the specific requirements of the application, considering factors such as temperature, pressure, and corrosion resistance.

Manufacturing Process: The manufacturing process involves heating a metal billet and then shaping it using a die. The forging process enhances the material's mechanical properties by aligning the grain structure, resulting in improved strength and resistance to fatigue.

Types of Forged Flanges: There are various types of forged flanges, each designed for specific applications. Common types include weld neck flanges, slip-on flanges, socket weld flanges, threaded flanges, and blind flanges. The choice of flange type depends on factors such as the nature of the fluid or gas being transported, the operating conditions, and the required level of sealing.

Applications: Forged flanges are widely used in industries such as oil and gas, petrochemical, chemical processing, power generation, and water treatment. They are employed to connect pipes, valves, pumps, and other equipment, providing a secure and leak-free joint.

Strength and Durability: The forging process imparts superior strength to the flanges, making them capable of withstanding high-pressure and high-temperature conditions. This strength is crucial for ensuring the integrity of the piping system in demanding industrial environments.

Standards and Specifications: Forged flanges are manufactured to adhere to industry standards and specifications such as ASME B16.5, ASME B16.47, and API standards. Compliance with these standards ensures that the flanges meet the required dimensional and performance criteria.

Forged flanges are integral components in piping systems, known for their robustness, reliability, and versatility. The forging process used in their manufacture enhances the material properties, making them well-suited for challenging and critical applications in various industries.

Forged Flanges Range

Flanges Specification ASTM B151 / ASME SB151
Flanges Manufacturing Process Hot Forging / Rolling / Machining
Flanges Other Grades Copper Nickel Cu-Ni 70 / Copper Nickel Alloy / 30 (C71500), Copper Nickel Cu-Ni 90 / 10 (C70600)
Flanges Outer Diameter 1/2" NB TO 64" NB
Flanges Pressure Class Class 150#, Class 300#, Class 400#, Class 600#, Class 900#, Class 1500#, Class 2500# or As Per Custom Requirement
PN 6, PN 10, PN 16, PN 25 and PN 40 etc
Flanges Schedule Sch 10s TO Sch XXS or As Per Custom Requirement
Flanges Facing Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Flanges Dimension ASME B16.5, ASME B16.47 SERIES A, ASME B16.47 SERIES B, ASME B16.36, BS10, EN1092-1:2013, MSS SP44, ASA, API-605, ISO 7005, ISO 15590-3, DIN 2631--2638, DIN 2573-2576, DIN 2527, DIn 2641-2642, DIN 2565-2566, DIN2502, AWWA, AS2129 TABLE C, D, E, F, J etc..
Flanges Types Welding Neck Flange, Slip On Flange, Socket Weld Flange, Lap Joint Flange, Threaded Flange, Blind Flange, Orifice Flanges, Plate Flange, Long Welding Neck Flanges, Long Radius Elbow Weldoflange, Nipoflange, Expander Flange, Reducing Flange, WNRF Flange, SORF Flange, SWRF Flange, Custom Flange as per Drawing etc.
Flanges Other Testing NACE MR0175, Ultrasoung TEST, IGC TEST, Intergranular Corrrosion Test as per ASTM A262 Practice E, Charpy Impact Test, Macro, Grain Size, Hardness, HIC, SSC, Sour Service etc.
Flanges Value Added Services Rolling, Drill, Punch, CNC Machining, Sand Blasting, Shot Blasting, Heat Treatment, Anti-rust Paint, Oil Black Paint, Yellow Transparent, Zinc Plated, Cold and Hot Dip Galvanized
Flanges Packaging Loose / Carrate / Wooden Pallet / Wooden Box / Plastic Cloth Wraps
Flanges Shipment & Transportation By Road - Truck / Train Partial Load, Full Load, By Sea - Break-bulk Conventional Vessel / Pressure Vessel / FCL (Full Container Load) / LCL (Less Container Load) / 20 Feet Container / 40 Feet Container / 45 Feet Container / High Cube Container / Open Top Container, By Air - Freighter Civil Passenger and Cargo Planes
Flanges Material Test Certificate Manufacturer Test Certificate As Per EN10204 3.1, 3.2 / Laboratory Test Certificate From NABL Approved Lab. / Under Third Party Inspection Agency Like SGS, TUV, DNV, LLOYDS, ABS, Bureau of Indian Standards BIS Approved ETC

Other Types of Flanges

Forged Flanges

Stainless Steel Forged Flanges Duplex Steel Forged Flanges
Super Duplex Steel Forged Flanges Carbon Steel Forged Flanges
Alloy & Chrome Moly Forged Flanges Inconel Alloy Forged Flanges
Incoloy Alloy Forged Flanges Monel Alloy Forged Flanges
Hastelloy Alloy Forged Flanges Nickel Alloy Forged Flanges
Titanium Forged Flanges Aluminium Forged Flanges
Copper Alloy Forged Flanges Alloy 20 Forged Flanges

What is a Forged flanges?

Forged flanges serve as fittings in piping networks that connect cylinders, valves, pumps, and other equipment. Forged flanges join two distinct equipment elements together. They can be added to a structure to increase its strength.

The Purpose of Forged Flanges


Forged flanges join two distinct equipment elements together. They can be added to a structure to increase its strength. Industrial flanges have several applications, including connecting sheets, pumps, pipes, and constructions that require an intermediate point of connection.

Types of Forged Flanges


There are several distinct types of stainless steel flanges. Each type satisfies its own requirements. Long weld neck flanges are affixed to the pipe neck. The manner this flange is welded guarantees that the thickness matches the specifications of the pipe it is connected to. These flanges are most typically utilised in situations that need high pressure.

Advantages


A connection that has been Valour will eliminate certain aspects of shop fabrication. A reinforced pad application eliminates the need for cutting, drilling, layout, forming and the tapping of the weep hole.

A Nozzle neck fabrication eliminates the need to inspect plate necks, cut and bevel the pipe, weld, form and layout. The component fabrication no longer needs to weld and fit the flange to the pipe or forge a neck that is cylindrical. The Reinforced pad installation does not require the welding of the pieces to the shell of the vessel or the neck of the nozzle.

Better Quality Control


Inspections for shop fabrication, components, and material traceability are considerably reduced. This helps the Quality Control Inspectors employ their time in areas that are of a more significant concern. Additionally, barrel distortion is greatly decreased.

Reduced Production Costs


The Valour has lowered production and fabrication costs. This includes material requisitioning, purchasing, expediting, quality control, inspections, documentation, testing, manufacturing schedules, and material requisitioning. All of this reduces the cost of production and saves money.

Any questions can be simply answered during a consultation. Your questions will be answered appropriately and immediately.

Forged Flanges Application

  • Oil and Gas equipments
  • Offshore Technology
  • Seawater Desalination Plants
  • Chemical Industry
  • Airport, Malls, Buildings
  • Storage Tanks
  • Medical Industry
  • Civil Engineering
  • Pressure vessels, Reactor tanks, and Heat exchangers
  • Rotors, impellers and shafts
  • Power Plants
  • Petrochemical
  • Shipbuilding Industry
  • Mining Industry
  • Food Equipments Industry

Test Certificates

We Forged Flanges with the following details Mill Test Certificate according to EN 10204 3.1, PMI Test, Test Report from NABL Approved Lab, 3.2 Certification by External Testing Authority third, ultrasonic test report, and X-ray report.

Quality Assurance

At Forged Flanges all types of raw material purchase to production and product shipping. They are visually inspected for compliance with ASTM, ASME, DIN, EN and JIS codes and standards. We can also designate certified official testing agencies upon customer request so that they can witness the product's material, size and quality compliance reports.

Marking & Packing

Our Forged Flanges is packaged to ensure no damage during transit. In the case of export, the standard export packing is in a wooden box. All Forged Flanges are marked with our grade, batch number, size and mark. We can also do custom branding on our products as per buyer's unique requirements

Supplying Forged Flanges to Countries -

We Export Forged Flanges to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East Etc.

Distributing Forged Flangesto Cities -

We Export Forged Flanges to Navi Mumbai, Indore, Baroda, Muscat, Secunderabad, Gimhae-si, Kanpur, Colombo, Kuala Lumpur, Bhopal, Pimpri-Chinchwad, Rajkot, Haryana, Hanoi, Ernakulam, Chandigarh, Surat, Los Angeles, Hong Kong, Ahmedabad, Perth, Petaling Jaya, Hyderabad, Mumbai, Algiers, Edmonton, Ludhiana, Ho Chi Minh City, Karachi, Bangkok, Dallas, Bengaluru, Jakarta, Granada, Seoul, Cairo, Geoje-si, Rio de Janeiro, Abu Dhabi, Port-of-Spain, Sydney, London, Courbevoie, Vung Tau, Sharjah, Jaipur, Lahore, Chennai, Istanbul, Lagos, Thane, Dubai, Coimbatore, La Victoria, Calgary, Jeddah, Busan, Mexico City, Al Khobar, Caracas, Singapore, Atyrau, Manama, Kolkata, Riyadh, Jamshedpur, Brisbane, Toronto, Noida, Ahvaz, Vadodara, Doha, Visakhapatnam, Ulsan, New Delhi, Gurgaon, Bogota, Howrah, Moscow, Nashik, Ranchi, Nagpur, Al Jubail, Houston, Milan, Chiyoda, Aberdeen, Melbourne, New York, Dammam, Montreal, Santiago, Kuwait City, Pune, Tehran, Thiruvananthapuram, Faridabad, Madrid, Ankara Etc.